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DIY Rustic Door Shelf Tutorial
Decide Where To Put Your Door Shelf and Take Measurements
Cut 3 Sides of Each Panel in the “Lip” Area With Circular Saw
Chisel Out The “Lips” and Pop Out The Panels
Now that your 3 lip sides are cut, you will need to chisel them out completely to make sure your panel can come out as easily as possible. Take your chisel and place the flat side up against the door, not the panel area. Take your hammer and get it down to the bottom of the “lip” wood, and then pry any remaining pieces out. After you’ve done the sides, make sure you get in the corners and tap those out as well. Repeat that process for the remaining panels.
Drill Holes for Your Chain & Pre-Drill Screw Holes For Your Door Shelf
*In my project, I had one panel break in half that mysteriously was the perfect size for my top 2 panels (step 1) of my door shelf, 3″ and 6″. Because of this, I did not have to cut any panels to fit the measurements in step 1. I doubt you will have the same luck, so you will need to take your saw and cut one of your panels to fit those measurements, using the same procedures in step 2.
We are now going to drill our holes to secure the shelves. First, you’re going to take a 3/8 bit and drill holes in the top left and right corner of each panel. On the opposite side of your panel, take a 1/8 bit and drill a hole about 1/2 inch from the edge of the panel in the center. Your final holes should be in a triangle shape on your panel.
Connecting your panels to your door
Your door should still be face down on a table, which is how it should remain. Take your first panel with the side with your single 1/8 hole in the center, and place it in on the ledge, straight up, on your door. You should then take a screw and LIGHTLY drill it into the center hole you predrilled to secure it to the door. This screw should NOT be tight. This is because our self is leaning. If you screw it in tightly at a 90 degree angle, your shelves will not be level to the floor. After you have lightly screwed your shelf in place, you will need to get out your decorative chain. Take one end of the chain and thread it through the first hole, going from the top of the shelf to the bottom, then across the bottom and up through the hole on the other side. Take your chain up to the corner of the opened panel area so estimate how much chain you will need for each shelf. You will not know exactly where to secure the chain, because again the door shelf is leaning. Cut your chain based on the amount you assume you will need.
You will then take you mirror hooks (or eye hooks). Drill in your left mirror hook and connect the chain to the loop. You will go ahead and screw in the right mirror hook, but do not connect your chain to it. You will need to adjust these chains when your shelf is straight up. Repeat this step on all remaining panels.
Connecting Your Chain & Finishing Your Shelf
After all of your shelves are lightly secured and have chain threaded & mirror hooks attached, you will carefully stand your shelf up and lean it as it will be in your home. Now that you can see where you need your selves to sit in order to be level, take the side of your chain that you did not connect, and connect it in the appropriate place to your remaining mirror hook. Repeat for the remaining panels.
Adding Decorative Accents
The decorative accent I chose to use for my door shelf was a vintage style door knob. It had 2 holes in it already, so I simply drilled it to the spot where a door knob would be, one screw in the top and one in the bottom. You now have a beautiful, original, rustic or vintage piece that will work wonderfully as a shelf! This is a great conversation piece and the pride that you have in building it will shine through in the finished product. You will want to make sure you test each shelf before placing really heavy items on it, but it is a strong shelf and will work for virtually anything you want to put on it.
That’s all for our how-to on building a rustic, leaning door shelf! I hope you enjoyed it, and please check back soon for other great how-to projects. If you have any how-to video requests, please comment below and we’ll be happy to add them to our list! Have a wonderful day and I wish you luck in building your iwb door shelf!
Builders Surplus is a full service remodeling company with locations in Louisville, Kentucky, and Newport, Kentucky, which also serves Cincinnati, Ohio. We specialize in interior design, which comes as a free service to our clients. We sell building supplies ranging from unused surplus, to first quality in stock, to high end custom order and everything in between. We also provide measurement and full installation services. Our core products consist of kitchen cabinets, bathroom vanities (single vanities and double vanities), interior doors, exterior doors, sinks, faucets, granite countertops, quartz countertops, laminate countertops, windows, and more! If you have any questions or would like to set up a free design consultation with one of our interior designers, we would encourage you to do so. Happy Remodeling!
Written By: Allie Bloyd